· Test plans
· Screening protocols
· Design validation protocol generation
· Resin selection
· Part Design
· Solid modeling
· Drawing creation
· Tolerance Stack ups
· Resin selection recommendations
· Plastic part bonding/joining/assembly techniques
· DFM with report
· Mold concept design. PL, cavitation, hot manifold, valve gates, HtC, cold runner etc.
· Can multi-part assemblies be combined into one mold
· Mold design
· Mold Design review
· Mold Fabrication
· Mold design critique of existing design
· Troubleshooting mold issues
· Scientific molding Decoupled 2 and Decoupled 3 process development
· Cavity pressure sensors
· eDart part containment good/part decisions
· On the machine process development
· Troubleshooting molding process
· Mold validation protocol generation
· Evaluation of existing process
· DOE plans and execution
· Over molding and insert molding
· Difficult resins TPE’s and TPU’s
· Onsite Support
· Development of measurement methods
· Design, fabrication, qualification of measurement fixtures
· Validation (MSA) GRR of measurement, fixtures, equipment and techniques.
· Design of testing fixtures and apparatus.
· Technical assessments/audits of vendors.
· Assessment of personnel
· Candidate screening/interviews
· Onsite trouble support tooling/molding issues